AI Data Center photocatalytic panel system on building facade

What if a building's skin
could clean the air?

How might we design a photocatalytic facade system that actively breaks down NOₓ pollution from AI data centers, turning harmful emissions into harmless byproducts?

Industrial Designer
Collaborative project
Rhino · Blender · 3D Printing
Bessemer, Alabama
TiO₂Photocatalytic coating
NOₓPrimary pollutant target
0Filter replacements needed
3Panel layers
01 — Context

Bessemer sits at the center
of Alabama's pollution crisis.

Bessemer, Alabama is surrounded by a growing cluster of AI data centers, all of which continuously emit nitrogen oxides (NOₓ) and volatile organic compounds. The community bears this burden disproportionately.

Traditional air filtration is reactive. It traps pollutants and eventually fills up, requiring constant maintenance and replacement. The question this project asked was different: what if the building itself could break pollution down?

“Black people are exposed to greater-than-average concentrations of PM 2.5 from every source — construction, power plants, industrial, residential, cars.”

Tessum et al., Science Advances — Current Pollution Disparities
Current pollution disparities — PM 2.5 exposure by race

Exposure disparities by race

The Six Pillars of Climate Justice

Research framework — The Six Pillars of Climate Justice grounded the project's equity lens Source: UC Center for Climate Justice

02 — The Science

Photocatalysis doesn't filter pollution.
It destroys it.

Traditional air filtration accumulates pollutants until the filter is saturated. Photocatalysis works differently, titanium dioxide (TiO₂) coating activates under UV-A light, generating electron-hole pairs that react with moisture and oxygen to produce hydroxyl radicals. Those radicals attack NOₓ molecules directly, breaking them down into nitrate (NO₃⁻), which washes away in rain, and ultimately into nitrogen gas, oxygen, and water.

01 — Activate

UV-A hits TiO₂ coating

Sunlight activates the titanium dioxide on the panel, generating electron-hole pairs in the photocatalytic reaction.

02 — React

Hydroxyl radicals form

The activated TiO₂ reacts with the air, producing highly reactive radicals that target pollutant molecules.

03 — Break down

NOₓ converts to nitrate

NO oxidises to reduce it to nitrogen gas and water through both oxidation and reduction pathways.

04 — Release

N₂, O₂, H₂O remain

The outputs are nitrogen gas, oxygen, and water — harmless to the surrounding community.

Photocatalytic chemistry process diagram

Chemistry diagram — full NOₓ breakdown pathways through TiO₂ activation

03 — Research & Ideation

Seven concepts before
the right one emerged.

The initial ideation phase explored a wide range of applications for photocatalytic chemistry walls. Each concept was evaluated against: could it intercept pollution at the source, could it scale to meaningful impact, and could it serve the community?

The facade panel won on all three. Data centers are among Bessemer's largest NOₓ emitters, their external walls are vast and sun-exposed, and a facade intervention makes the remediation visible.

Early ideation sketches — road material, brick mechanism, bus shelter, green wall, face mask

Early ideation — seven directions explored including road materials, TiO₂ bricks, moss walls, personal masks, and bus shelters

04 — Design Direction

Version 1 was functional.
Version 2 became architecture.

Version 1

Diamond-grid perforated tile pattern. Maximised surface exposure but read as mechanical and industrial. Tiling across a large facade produced a repetitive, warehouse-like appearance with no relationship to the living biointegration layer.

Version 1 panel sketch — diamond perforated tile
Version 2 — Selected

Organic spiral channels cut into a vertical slat face with moss and algae growing through the curves. The biointegration becomes the visible language of the panel — functional and architectural at the same time. Scales naturally across a building facade.

Version 2 panel sketch — organic spiral with moss
05 — The System

Three layers.
One working facade.

The panel is a layered system designed to mount directly onto existing building facades using rail brackets with a mandatory 1-inch air gap between the panel and the wall. The gap prevents moisture buildup and mold growth while allowing air to circulate through. Each layer has a distinct function, and together they handle photocatalytic decomposition and passive pre-filtration.

Exploded panel view — all three layers

Exploded view — passive carbon pre-filter, aluminum honeycomb substrate, and moss/algae facade layer

Textured aluminum honeycomb

Honeycomb geometry coated with nano-particle TiO2 maximises surface area exposed to UV light and polluted airflow.

Passive carbon filter

Secondary filtration layer that absorbs NOₓ particles, reducing the concentration load on the TiO₂ coating.

Moss & algae facade

Living biointegration layer provides additional air filtration, protects the TiO₂ coating from UV degradation.

Mounting rail system

Adjustable brackets attach to existing building facades with a 1-inch mandatory air gap.

System deployment storyboard — installation to clean air impact

Tradeoff storyboard

Annotated system diagram — data center, panel layers, NOx pathways, outputs

System diagram — data center → NOₓ emitted → panel intercepts → TiO₂ + UV-A → N₂ + O₂ + H₂O released

06 — Prototype & Testing

Built and tested.
Photocatalytic activation confirmed.

Two physical prototypes: a 3D-printed PLA structure with Titanium Dioxide paste and one without. The honeycomb section was then tested with a UV-A torch and photosensitive test strips to verify UV absorption with the TiO₂-coated surface.

UV-A Testing

UV-A passes through.
TiO₂ activates.

A UV-A torch was shone through the 3D-printed honeycomb to verify that the Titanium Dioxide does absorb UV and the geometry allows sufficient UV-A light to reach the TiO₂ coating behind it. The test compared a TiO₂-coated panel against an uncoated. The coated strip showed a lighter reading. Because TiO₂ requires UV-A activation to initiate photocatalytic reactions, confirming UV absorption was a critical proof-of-concept step.

UV torch shining through honeycomb — blue glow visible

UV-A torch through TiO2 coated honeycomb

Close-up UV blue glow through honeycomb prototype

Light UV-A test strip - Confirming TiO2 absorbs UV

UV test card showing UV letters appearing — confirming UV-A present

UV-A torch through TiO2 uncoated honeycomb

Two test strips compared — TiO2 coated vs uncoated, darker reading confirms absorption

Dark UV-A test strip - Confirming without TiO2, less/no absorption of UV

Process Photos
Both prototype components side by side — honeycomb and moss panel
Close-up of moss being placed into spiral channels by hand
Prototype held showing honeycomb and panel together with UV test card
Final prototype assembled
Final prototype assembled
Final prototype assembled
Final prototype assembled
Final prototype assembled
07 — Final Design

A facade that cleans the air
it stands in front of.

At full scale, the panel system wraps an entire data center facade — transforming a blank industrial wall into a living, active remediation surface. The spiral moss channels scale naturally across multiple panels, each one slightly different as the biointegration grows and changes over time. The brushed aluminum slats catch and direct sunlight into the channels, ensuring the TiO₂ coating behind the moss receives consistent UV-A activation throughout the day.

Final panel close-up rendering

Final panel close-up — aluminum slat structure with moss spiral channels and TiO₂ honeycomb behind

08 — Impact

The same building.
Different air.

The before/after render shows the same data center site: on the left, exposed brick under a smoke-filled sky, a building that takes from the surrounding air. On the right, the photocatalytic facade in place — the building now actively giving back, breaking down the NOₓ it and neighboring infrastructure produce.

Before and after split render — exposed brick under polluted sky vs photocatalytic facade under clean sky

Before / After — exposed brick under polluted sky (left) vs photocatalytic facade system (right)

Conceptual current pollution condition map

Current Conditions

Conceptual projected improvement map

Conceptual Future Scenario

NOₓ Broken down at molecular level — not trapped, not stored, eliminated
Rain Self-cleaning mechanism — nitrate residue washes from panel surface naturally
N₂ + O₂ Final outputs are nitrogen gas, oxygen, and water — harmless to community
09 — Reflection

What this project taught me.

01

Design can be a form of advocacy

Starting from who actually breathes this air, changed every decision. The project wasn't about making a cool panel. It was about making one that served people who had no say in where the data center was built.

02

Surface area is a design variable

Photocatalytic efficiency scales directly with the surface area exposed to UV light. Every geometric decision: the spiral channels, the honeycomb substrate, the slat spacing, was also a chemistry decision. Form and function were inseparable.

03

Biointegration is not decoration

Moss and algae aren't aesthetic add-ons. They filter, they protect the TiO₂ coating, and they signal to the community that something is growing. Living materials change over time in ways industrial materials don't.

04

Testing the science changes the work

Watching the test card activate was the moment the project stopped being theoretical. While UV activation was successfully demonstrated, future work would require laboratory testing to quantify NOₓ decomposition rates under real environmental conditions.

05

Passive systems scale

No power input, no maintenance cycle, no moving parts. Rain cleans it. Sun activates it. The panel only works because the data center is already there producing both the pollution and the infrastructure to mount the solution on.

06

The building is the product

Industrial design usually means a discrete object. This project was about transforming an existing structure into an entirely different kind of artifact. The design intervention had to work at architectural scale.